Skip to main navigation menu Skip to main content Skip to site footer

Articles

Vol. 7 (2020)

Strength and Mechanism of Adhesion to the Substrate Layer while Applying Plasma Coatings in Oxidizing Environments

DOI
https://doi.org/10.31875/2410-4701.2020.07.01
Submitted
March 27, 2020
Published
2020-03-27

Abstract

It has been examined that when an oxide layer is treated under atmospheric conditions on a treated substrate surface, in the contact zone, an oxide layer is always present. This mixed oxide layer influences the contact temperature and the adhesion strength of the particles that are being coated to the substrate surface.Henceforth the process of heating of the contact layer of surface oxides was investigated. The experimentation was demonstrated by coupling of the particles of the coating layer with the surface layer when wetting is provided by melting of the oxide layer. The conditions of the wettable contact under nonstationary heat exchange were determined depending on the thermophysical properties of the contact pair, the temperatures of the coating particles and the substrate. The wetting time was evaluated depending on the thickness of the oxide layer. The identity of the adhesion strength of the coating and the cohesive strength of the oxide layer was substantiated.

It was evaluated that for the inner surface of the coating elastic modulus and breaking stress is about 20% higher than for the external. The detected difference is related to the presence of the temperature gradient across the thickness for coating.

References

  1. Ružić J, Vilotijević M, Božić D, Raić K. Understanding plasma spraying process and characteristics of DC-ARC plasma gun (PJ-100). Metall Mater Eng 2012; 18(4): 273-282.
  2. Loskutov SV, Ershov AV, Zelenina EA. Influence of parameters of chemical interaction on adhesion strength of Fe plasma coatings on Fe juvenile surface. Physics and chemistry of materials treatment (in Russian) (Inorganic Materials: Applied Research (in English)) 2017; 1: 29-33.
  3. Kopylov V. Effect of multiphase structure of plasma coatings on their elastic and strength properties. Eastern-European Journal of Enterprise Technologies 2016; 5/5(83): 49-57. (in Russian) https://doi.org/10.15587/1729-4061.2016.79586
  4. Ershov AV, Bykovsky OG, Lapteva AN. Influence of exothermic reactions on thermodynamic data of the process of plasma sputtering of metal conducting wires. Physics and chemistry of materials treatment (in Russian) (Inorganic Materials: Applied Research (in English)) 2014; 1: 21-24.
  5. Loskutov SV, Ershov AV, Zelenina EA. Evaluation contact temperature in clutch particle plasma coating with a rough surface of the substrate. Visnyk Dvigatelestroenij 2016; 1: 7- 12. (in Russian)
  6. Kurdyumov AV. Liteynoe proizvodstvo cvetnyh i redkih metallov. Kurdyumov AV, Pikunov MV, Chursin VM. M:, Metallurgiya 1982; 352: (in Russian).
  7. Fizicheskie velichiny. Spravochnik./ A.P. Babichev, N.A. Babushkina, A.M. Bratkovskiy. I.S. Grigoreva, E.Z. Meylihova. M.:Energoatomizdat, 1991; 1232. (in Russian).
  8. Zelenіna OA.The mechanism of adhesion of particles of gasthermal coating in the presence of surface oxides. Innovative materials and technologies in metallurgy and mechanical engineering 2015; 2: 35-38. (in Russian).
  9. Loskutov SV, Ershov AV, Zelenina EA. Influence of Surface Oxides on the Mechanism of Adhesion of a Coating at Plasma Spraying. Metal Physics and Advanced Technologies 2016; 38: 839-851. (in Russian) https://doi.org/10.15407/mfint.38.06.0839
  10. Ershov AV, Sytnikov NN, Kamel GI. Vliyanie ionnomikrodugovoy aktivacii podlozhki na prochnost scepleniya gazotermicheskih pokrytiy. Vіsnik SevNTU. Mashinopriladobuduvannya ta transport. Sevastopol 2011; pp. 32-36. (in Russian)
  11. The Oxide Handbook. Samsonov G.V. M.: «Metallurgiya».1973; p. 472. (in English)
  12. Feodosiev VI. Advanced Stress and Stability Analysis: Worked Examples. Springer 2005; p. 421. (in English)
  13. Baldaev LH, Kalita VI. Modern trends of the reception plasma covering. Technologiya Metallov 2003; 2: 37-43. (in Russian)
  14. Zelenina EA, Loskutov SV, Ershov AV. The method of calculating physical-mechanical characteristics of the plasma coating on a substrate when the test specimens in bending. Innovative materials and technologies in metallurgy and mechanical engineering 2016; 2: 107-110. (in Russian)
  15. Arutyunova IF, Baldaev LH, Volosov NA. Methods of the estimation official characteristic defensive covering. Svarochnoe Proizvodstvo 2001; 9: 35-38. (in Russian)
  16. Puzryakov AF, Tarasov VA, Lipin NYu. Heating physics model and calculation of the residual stresses in gas coating. Tekhnologiya mashinostroeniya 2006; 2: 39-44. (in Russian)