Skip to main navigation menu Skip to main content Skip to site footer

Articles

Vol. 1 No. 2 (2014)

Defects and Remedies in Stamping of Advanced High Strength Steels

DOI
https://doi.org/10.15377/2409-9848.2014.01.02.4
Submitted
May 13, 2014
Published
2021-11-24

Abstract

In recent years, the use of advanced high strength steels (AHSS) in the automotive industry has increased due to their potential in reducing weight, leading to lower fuel consumption and carbon dioxide emissions. The AHSS structures would be the optimum choice for many applications; however, there are many defects to overcome in their stamping. In this present study, different types of defects and remedies of AHSS stampings are presented.

References

  1. SSAB. Docol 1400. Data Sheet: 12-11-07 GB8207 DOCOL. 2007: 4.
  2. Singh H. Mass Reduction for Light-Duty Vehicles for Model Years 2017-2025. U.S. Department of Transportation National Highway Traffic Safety Administration 2012.
  3. Baosteel. BaoSteel Automotive Advanced High Strength Steels. BaoSteel Automotive Sheets 2013.
  4. Kawahito Y, Niwa Y, Katayama S. Laser direct joining between stainless steel and polyethylene terephthalate plastic and reliability evaluation of joints. Welding International 2014; 28(2): 107-13.http://dx.doi.org/10.1080/09507116.2012.715883
  5. Rehrl J, Mraczek K, Pichler A, Werner E. Mechanical properties and fracture behavior of hydrogen charged AHSS/UHSS grades at high- and low strain rate tests. Materials Science and Engineering: A 2014; 590(0): 360-7.http://dx.doi.org/10.1016/j.msea.2013.10.044
  6. Singh NK, Cadoni E, Singha MK, Gupta NK. Quasi-static and dynamic tensile behavior of CP800 steel. Mech Adv Mater Struct 2014; 21(7): 531-7.http://dx.doi.org/10.1080/15376494.2012.699594
  7. Han TK, Park SS, Kim KH, Kang C Y, Woo IS, Lee JB. CO2 laser welding characteristics of 800 MPa class TRIP steel. Isij Int 2005; 45(1): 60-5.http://dx.doi.org/10.2355/isijinternational.45.60
  8. Xia M, Tian Z, Zhao L, Zhou YN. Fusion zone microstructure evolution of Al-alloyed TRIP steel in diode laser welding. Mater Trans 2008; 49(4): 746-53.http://dx.doi.org/10.2320/matertrans.MRA2007271
  9. Xia M, Sreenivasan N, Lawson S, Zhou Y, Tian Z. A comparative study of formability of diode laser welds in DP980 and HSLA steels. Journal of Engineering Materials and Technology, Transactions of the ASME 2007; 129(3):446-52.http://dx.doi.org/10.1115/1.2744417
  10. Bratt C, Noel J, editors. Laser hybrid welding of advanced high strength steels for potential automotive applications (201) 2004; San Francisco, CA.
  11. Zhao Y Y, Zhang YS, Hu W. Effect of welding speed on microstructure, hardness and tensile properties in laser welding of advanced high strength steel. Sci Technol Weld Joi 2013; 18(7): 581-90.http://dx.doi.org/10.1179/1362171813Y.0000000140
  12. Meng B, Wan M, Wu X, Yuan S, Xu X, Liu J. Development of sheet metal active-pressurized hydrodynamic deep drawing system and its applications. Int J Mech Sci 2014; 79(0): 143-51.http://dx.doi.org/10.1016/j.ijmecsci.2013.12.005
  13. Zhao K, Chang Y, Hu P, Wu Y. Influence of rapid cooling pretreatment on microstructure and mechanical property of hot stamped AHSS part. Journal of Materials Processing Technology. (0).
  14. Iriondo E, Alcaraz JL, Daehn GS, Gutiérrez MA, Jimbert P. Shape calibration of high strength metal sheets by electromagnetic forming. Journal of Manufacturing Processes 2013; 15(2): 183-93.http://dx.doi.org/10.1016/j.jmapro.2013.01.007
  15. Nasser A, Yadav A, Pathak P, Altan T. Determination of the flow stress of five AHSS sheet materials (DP 600, DP 780, DP 780-CR, DP 780-HY and TRIP 780) using the uniaxial tensile and the biaxial Viscous Pressure Bulge (VPB) tests. Journal of Materials Processing Technology 2010; 210(3): 429-36.http://dx.doi.org/10.1016/j.jmatprotec.2009.10.003
  16. Amin E. Al-Nasser BE. Characterization of Sheet Materials for Stamping and Finite Element Simulation of Sheet Hydroforming [M.Sc. Thesis]. The Graduate School of the Ohio State University 2009.
  17. Ingarao G, Lorenzo RD, Micari F. Analysis of stamping performances of dual phase steels: A multi-objective approach to reduce springback and thinning failure. Mater Design 2009; 30(10): 4421-33.http://dx.doi.org/10.1016/j.matdes.2009.04.001
  18. Schaeffler DJ. Introduction to advanced high-strength steels -Part I. Stamping Journal 2005(Nov'14).
  19. Ferreira JL, Tepedino JOA, Melo TMF. Formability of a 590 MPa Dual Phase Steel Compared to Two HSLA Steels with Similar Yield and Tensile Strengths: Associaion for Iron & Steel Technology 2008.
  20. Ozturk F, Polat A, Toros S, Picu RC. Strain Hardening and Strain Rate Sensitivity Behaviors of Advanced High Strength Steels. J Iron Steel Res Int 2013; 20(6): 68-74.http://dx.doi.org/10.1016/S1006-706X(13)60114-4
  21. Altan T. Hot-stamping boron-alloyed steels for automotive parts. Part I: Process methods and uses. Stamping Journal An FMA Publication. 2006: 40-1.
  22. Kim H, Han S, Yan Q, Altan T. Evaluation of tool materials, coatings and lubricants in forming galvanized advanced high strength steels (AHSS). CIRP Annals - Manufacturing Technology 2008; 57(1): 299-304.http://dx.doi.org/10.1016/j.cirp.2008.03.029
  23. Ikeuchi K, Yanagimoto J. Valuation method for effects of hot stamping process parameters on product properties using hot forming simulator. Journal of Materials Processing Technology 2011; 211(8): 1441-7.http://dx.doi.org/10.1016/j.jmatprotec.2011.03.017
  24. Ramazani A, Abbasi M, Prahl U, Bleck W. Failure analysis of DP600 steel during the cross-die test. Comp Mater Sci 2012; 64(0): 101-5.http://dx.doi.org/10.1016/j.commatsci.2012.01.031
  25. Liu HS, Xing ZW, Lei CX. Hot formation quality of high strength steel BR1500HS for hot stamping without cooling system. T Nonferr Metal Soc 2012; 22: S542-S7.http://dx.doi.org/10.1016/S1003-6326(12)61758-0
  26. Lei C, Cui J, Xing Z, Fu H, Zhao H. Investigation of Cooling Effect of Hot-stamping Dies by Numerical Simulation. Physics Procedia 2012; 25(0): 118-24.http://dx.doi.org/10.1016/j.phpro.2012.03.059
  27. Högman B, editor Punching tests of AHS and UHS steel sheet. Proceedings of the International Conference on Recent Advances in Manufacture & Use of Tools & Dies and Stamping of Steel Sheets: October 5-6; 2004; Olofström, Sweden: Volvo, 2004.
  28. Chen XM, Shi MF, Chen G, Kamura M, Watanabe K, Omiya Y. Crash Performances of Advanced High Strength Steels of DP780, TRIP780 and DP980. SAE Technical Paper 2005(2005-01-0354).
  29. Wu-rong W, Chang-wei H, Zhong-hua Z, Xi-cheng W. Thelimit drawing ratio and formability prediction of advanced high strength dual-phase steels. Mater Design 2011; 32(6): 3320-7.http://dx.doi.org/10.1016/j.matdes.2011.02.021