Skip to main navigation menu Skip to main content Skip to site footer

Articles

Vol. 7 (2020)

The Effect of Fuel Emulsion on Fuel Saving in Fire Tube Boilers of Tartous Company for Cement and Construction Materials

DOI
https://doi.org/10.31875/2410-2199.2020.07.01
Submitted
January 20, 2020
Published
2020-01-20

Abstract

In this work, the combustion of heavy oil and its emulsions with water, in the fire-tube boilers, was investigated in experiments on an industrial scale. The performance of the fire-tube boilers, used in Tartous company for cement and construction materials, was studied when they were employed to be operated with heavy fuel oil (HFO) and with the water phase of emulsified heavy oil containing 8 vol. % water and 92 vol. % heavy fuel oil (HFO). The emulsified water/heavy fuel oil (W/HFO) with 8 vol. % of water content showed no separation and contained the smallest and most homogeneous water-in-HFO (W/HFO) droplets after stability tests. Four boilers, each with 8 ton h-1 steam capacity, have been operated for 4 months with a regular heavy fuel oil HFO and W/HFO. It has been found that the micro-explosion, observed in W/HFO, improved the boiler efficiency and reduced the fuel consumption by 12.99%.

References

  1. Barker T. Climate Change. An Assessment of the Intergovernmental Panel on Climate Change 2007; pp. 12- 17.
  2. Nadeem M, Rangkuti C, Anuar K, Haq MRU, Tan IB, Shah SS. Diesel engine performance and emission evaluation using emulsified fuels stabilized by conventional and gemini surfactants. Fuel 2006; 85: 2111-2119. https://doi.org/10.1016/j.fuel.2006.03.013
  3. Ivanov VM, Nefedov PI. Experimental investigation of the combustion process in natural and emulsified fuels, NASA Tech. Transl. TIF-258. Ballester J, Fueyo N, Daopazo C. Combustion characteristics of heavy oil-water emulsions. Fuel 1996; 75(6): 695-705. https://doi.org/10.1016/0016-2361(95)00309-6
  4. Rao VK, Bardon MF. The effect of water on gas phase soot formation in laminar diffusion flames. Combustion and Flame, 1984; 55(1): 73-78. https://doi.org/10.1016/0010-2180(84)90150-0
  5. Ballester JM, Fueyo N, Dopazo C. Combustion characteristics of heavy oil-water emulsions. Fuel 1996; 75(6): 695-705. https://doi.org/10.1016/0016-2361(95)00309-6
  6. Fu, Hou WB, LY, Wang L, Ma FH. A unified model for the micro-explosion of emulsified droplets of oil and water, Fuel Process Technol 2002; 79: 107-119. https://doi.org/10.1016/S0378-3820(02)00106-6
  7. Karmakar S, Som SK, Rao DCK. Combustion of Multicomponent Fuel Droplets. Droplets and Sprays 2017; 77- 114. https://doi.org/10.1007/978-981-10-7449-3_4
  8. Li Y-Y, Hou S-S, Sheu W-J. Investigation on boiler efficiency and pollutant emissions of water/heavy oil emulsions using edge-tone resonant homogenizer. Fuel 2014; 119: 240-251. https://doi.org/10.1016/j.fuel.2013.11.029
  9. Da Silva M, Sad CMS, Pereira LB, Corona RRB, Bassane JFP, dos Santos FD, Filgueiras PR. Study of the stability and homogeneity of water in oil emulsions of heavy oil. Fuel 2018; 226: 278-285. https://doi.org/10.1016/j.fuel
  10. Gavrilov A. Vliyanie vlagi, v vodimoy v goryachiy vozduh, na soderzhanie okislov azota v produktah sgoraniya mazuta. Heat-and-power Engineering, 13–15. (tr.: The effect of moisture of input hot air on the content of nitrogen oxides in the output of fuel combustion) 1998.
  11. Grishkova A. Umen'shenie vybrosov oksidov azota ot vodogreinyh kotlov. Industrial Heat-and-Power Engineering, 32-33. (tr.: The reduction of output nitrogen oxides in boilers) 2004.
  12. Katin V, Kosygin V, Akhtiamov M, Vol’khin I. Mathematical Models of the Output of Major Pollutants in the Process of Burning Water Fuel Oil Emulsions in Boiler Plants. Advances in Intelligent Systems and Computing 2017; 987-997. https://doi.org/10.1007/978-3-319-70987-1_107
  13. Ocampo-Barrera R, Villasenor R, Diego-Marin A. An experimental study of the effect of water content on combustion of heavy fuel oil/water emulsion droplets. Combustion and Flame 2001; 126(4): 1845-1855. https://doi.org/10.1016/s0010-2180(01)00295-4
  14. Fu WB, Hou LY, Wang L, Ma FH. A unified model for the micro-explosion of emulsified droplets of oil and water. Fuel Processing Technology 2002; 79(2): 107-119. https://doi.org/10.1016/s0378-3820(02)00106-6
  15. Selim MYE, Elfeky SMS. Effects of diesel/water emulsion on heat flow and thermal loading in a precombustion chamber diesel engine. Applied Thermal Engineering 2001; 21(15): 1565-1582. https://doi.org/10.1016/s1359-4311(01)00019-9
  16. Abu-Zaid M. Performance of single cylinder, direct injection Diesel engine using water fuel emulsions. Energy Conversion and Management 2004; 45(5): 697-705. https://doi.org/10.1016/s0196-8904(03)00179-1
  17. Lin C-Y, Chen L-W. Comparison of fuel properties and emission characteristics of two- and three-phase emulsions prepared by ultrasonically vibrating and mechanically homogenizing emulsification methods. Fuel 2008; 87(10-11): 2154-2161. https://doi.org/10.1016/j.fuel.2007.12.017
  18. Chen C-C, Lee W-J. Using oily wastewater emulsified fuel in boiler: energy saving and reduction of air pollutant emissions. Environmental Science & Technology 2008; 42(1): 270-275. https://doi.org/10.1021/es0717156
  19. Tran X, Ghojel L. Impact of Introducing Water into the Combustion Chamber of Diesel Engines on Emissions – an Overview. 5th Asia-Pacific Conference on Combustion. The University of Adelaide, Adelaide, Australia 2005; pp. 233- 236.
  20. Debnath BK, Sahoo N, Saha UK. Adjusting the operating characteristics to improve the performance of an emulsified palm oil methyl ester run diesel engine. Energy Conversion and Management 2013; 69: 191-198. https://doi.org/10.1016/j.enconman.2013.01.031
  21. Califano V, Calabria R, Massoli P. Experimental evaluation of the effect of emulsion stability on micro-explosion phenomena for water-in-oil emulsions. Fuel 2014; 117: 87- 94. https://doi.org/10.1016/j.fuel.2013.08.073
  22. Samec N. Numerical and experimental study of water/oil emulsified fuel combustion in a diesel engine. Fuel 2002; 81(16): 2035-2044. https://doi.org/10.1016/s0016-2361(02)00135-7
  23. ASTM D5854. Standard practice for mixing and handling of liquid of petroleum and petroleum products. West Conshohocke (PA): ASTM International; 2002. (Reapproved 2005).
  24. Sad CMS, Santana ÍL, Morigaki MK, Medeiros EF, Castro EVR, Santos MFP, Filgueiras PR. New methodology for heavy oil desalination. Fuel 2015; 150: 705-710. https://doi.org/10.1016/j.fuel.2015.02.064
  25. Carneiro GF, Silva RC, Barbosa LL, Freitas JCC, Sad CMS, Tose LV, Lacerda V. Characterisation and selection of demulsifiers for water-in-crude oil emulsions using low-field 1H NMR and ESI–FT-ICR MS. Fuel 2015; 140: 762-769. https://doi.org/10.1016/j.fuel.2014.10.020
  26. Lin S-L, Lee W-J, Chang S-S, Lee C, Lee L-F, Lin C-S, Loong H. Energy Savings and Emission Reduction of Traditional Pollutants, Particulate Matter, and Polycyclic Aromatic Hydrocarbon Using Solvent-Containing Water Emulsified Heavy Fuel Oil in Boilers. Energy & Fuels 2011; 25(4): 1537-1546. https://doi.org/10.1021/ef200083g